Nexen TC920V 964356 User Manual

iFORM NO. L21268-C-1013WEB CONTROL PRODUCTSUser ManualTension ControllerTC920VFORM NO. L-21268-C-1013

7FORM NO. L21268-C-10133.3 ELECTRICAL CONNECTIONS3.3.1 Wiring DiagramFIGURE 3.5 EXTERNAL WIRING DIAGRAM3. INSTALLATION (continued...)12345678910

8FORM NO. L21268-C-10133.3.2 LoaD CeLL ConneCtion3.3.3 anaLog Diameter SenSor ConneCtion1314151613141516RBWBRWGYRBGYRBGBRWGBRWGYRBGBRW35525633343536

9FORM NO. L21268-C-10133.3.4 enCoDer ConneCtion 3.3.5 Proximity SenSor ConneCtion3.4 SETTING BASIC OPERATING MODE - DIP SWITCH (SW1)FIGURE 3.12 En

10FORM NO. L21268-C-10133.5 INPUT / OUTPUT CONTACT FUNCTIONSName FunctionInputAuto TriggerControls the Start and Stop sequence. The Auto Trigger inpu

11FORM NO. L21268-C-10133.6 ANALOG INPUT / OUTPUT DESCRIPTIONSName FunctionInputMB/SW Tension SensorConnection for MB and SW series tension sensors.

12FORM NO. L21268-C-10134. USER INTERFACE4.1 AUTOMATIC OPERATION MODE• SelectingAutomaticMode: Press the AUTO button so that the indicator is l

13FORM NO. L21268-C-10134. USER INTERFACE (continued...)4.2 MANUAL OPERATION MODE• SelectingManualMode: Press the MANual button so that the i

14FORM NO. L21268-C-10134. USER INTERFACE (continued...)4.3 RUN TIME STATUSWhen not in programming mode, the front panel display shows current op

15FORM NO. L21268-C-1013CONTROLLER TC900VTENSIONSTART AUTO STOPx 10NOUTPUT DISP/SELAUTO0 50 100%OUTPUTONMANAUTO MANDIAMETER4. USER INTERFACE (cont

16FORM NO. L21268-C-10134. USER INTERFACE (continued...)4.5 MEMORY SWITCH SETTINGSThe TC920V has a special set of software memory switches (MSW)

iiFORM NO. L21268-C-1013Copyright 2013 Nexen Group, Inc.Nexen Group, Inc.560 Oak Grove ParkwayVadnais Heights, Minnesota 55127ISO 9001 CertifiedThis do

17FORM NO. L21268-C-10134. USER INTERFACE (continued...) -- 4.5 MEMORY SWITCH SETTINGSMSW1–0 Enables control of manual output through an exte

18FORM NO. L21268-C-10134. USER INTERFACE (continued...) -- 4.5 MEMORY SWITCH SETTINGSMSW2–0 Always set to OFF.MSW2–1 Determines the function

19FORM NO. L21268-C-10135. CALIBRATION1. To begin the calibration procedure, the unit must be in standby with the START indicator lit. If the unit

20FORM NO. L21268-C-10136. BASIC SETUPThe TC920V has several operating modes available. A machine setup will require the selection of the Start Mod

21FORM NO. L21268-C-10136. BASIC SETUP (continued...)6.2 STOP OPERATIONStop Mode sets the behavior of the control output when transitioning to a

22FORM NO. L21268-C-10136. BASIC SETUP (continued...)6.3 TAPER TENSION OPERATIONTaper tension when used in a winding operation allows for the te

23FORM NO. L21268-C-10136. BASIC SETUP (continued...)6.3 DIAMETER MEASUREMENT SETUPThe TC920V can be configured to make use of a direct measureme

24FORM NO. L21268-C-10137. ADVANCED SETTINGSThe TC920V features additional tuning parameters and operation modes that may be useful for attaining be

25FORM NO. L21268-C-10137. ADVANCED SETTINGS (continued...)7.2 ACCELERATION/DECELERATION CORRECTIONFIGURE 7.1Correction Sequence Diagram of Mode

26FORM NO. L21268-C-10137. ADVANCED SETTINGS (continued...)7.3 SPLICING OPERATIONEquation 7.3 Paste Level FormulaEquation 7.4 Paste Leve

iiiFORM NO. L21268-C-1013TABLE OF CONTENTS1. INTRODUCTION ...

27FORM NO. L21268-C-10137. ADVANCED SETTINGS (continued...)7.4 ADVANCED GAIN CONTROLFor most Tension Control systems, the only gain that needs t

28FORM NO. L21268-C-10137. ADVANCED SETTINGS (continued...) 7.4.3 emergenCy StoP gain CorreCtionEmergency Stop Gain Correction operates in the

29FORM NO. L21268-C-10138. UNIT OPERATION8.1 UNWIND APPLICATIONA typical unwinding application begins with a full roll. Prior to the Auto Trigger

30FORM NO. L21268-C-10138. UNIT OPERATION (continued...) 8.2 WINDING APPLICATIONA typical winding application begins with a roll at core. Pri

31FORM NO. L21268-C-1013No. Parameter Name Factor-Set Value Unit Adjustment Range1 Start Level 20 % 0 to 1002 Start Time 2.0 sec 0.0 to 20.03 Start I

32FORM NO. L21268-C-1013PARAMETER RANGE/TYPEInput Power100 to 240VAC, 50/60HzPower Consumption300VAProduct Mass13.2 lbs [6 Kg]Ambient Temperature32 to

33FORM NO. L21268-C-101311. TROUBLESHOOTINGProblem Probable Cause Diagnosis Test Corrective ActionPower Indicator is not illuminated.No PowerCheck fo

34FORM NO. L21268-C-101312. SERVICE INSTRUCTIONS12.1 FUSE MAINTENANCE1. To change a fuse, first turn off the power. 2. Next, correct the wiring or

35FORM NO. L21268-C-1013WarrantiesNexen warrants that the Products will (a) be free from any defects in material or workmanship for a period of 12 mon

1FORM NO. L21268-C-10131. INTRODUCTIONThe TC920V Tension Controller is used to control web tension, relying on load cell based tension sensors to mea

2FORM NO. L21268-C-10132. TC920V UNIT DESCRIPTIONS2.1 FRONT PANELThe front panel is the primary means of controlling and monitoring the TC920V by the

3FORM NO. L21268-C-10132.2 MAIN BOARDOpen the front panel to access the Main Board located on the backside of the front panel.2.3 POWER SWITCH &

4FORM NO. L21268-C-10133. INSTALLATION3.1 PHYSICAL MOUNTINGThe TC920V should be installed on a flat surface or in a panel where it can easily be adju

5FORM NO. L21268-C-1013FIGURE 3.3 TC920V Tension Controller External Dimensions3. INSTALLATION (continued...)180°TENSION CONTROLLER TC920VTENSION

6FORM NO. L21268-C-10133.2 WIRING INSTALLATION GUIDELINESThis product is designed to minimize the effects of ElectroMagnetic Interference (EMI) on it